Can this packing machine be integrated into our current conveyor?

The YT-BZ-6B Semi-Automatic Mattress Compressing and Rolling Packing Machine can be integrated into existing conveyor lines, provided the physical dimensions, electrical specifications (3PH-380V-50Hz), and pneumatic systems match. While it uses manual bagging, its infeed and outfeed zones align with automated production lines for processing pocket spring, latex, and memory foam mattresses.

Core Solutions & Key Takeaways

• Flexible Integration: The machine fits into production lines for mass-production factories of home, hotel, latex, spring, and memory foam mattresses.
• Operation Footprint: Requires a footprint of 7800*3600*3800mm and processes 25 to 35 pieces per hour.
• Material Compatibility: Handles PE or PVC films with a thickness of 0.06mm to 0.13mm for various mattress configurations up to 2200*2000*420mm.
• Industrial Design: Fits e-commerce automated workshops and large furniture manufacturing projects looking to optimize logistics.

Detailed Architectural/Principle Analysis

Integrating the YT-BZ-6B into an active packaging line depends on aligning mechanical height, floor loading, and pneumatic supplies. Weighing approximately 10 tons, this machine demands a robust foundation. It utilizes a 3PH-380V-50Hz power supply and operates on a constant air pressure of 0.6 to 0.8 MPa. Since the system relies on manual bagging, the layout must feature an ergonomic operator station at the infeed point before the mattress moves into the automated compression and rolling chambers.

Quality and precision are managed digitally via ERP, PDM, and MES systems, maintaining a 99.95% finished-product qualification rate. The design complies with strict international export standards and is ISO 9001 certified (U17Q2GZ757930R1M / U17E2GZ785409R1M). Real-world applications, such as the production lines developed for Vietnam HANVICO and Brazil MOVEIS K1 LTDA, prove the compatibility of these systems with evolving manufacturing setups as factories scale from semi-automatic to fully automated operations.

Data/Solution Comparison

Frequently Asked Questions (FAQ)

Can the manual bagging step be bypassed for full automation?

No, the YT-BZ-6B is classified as semi-automatic because it requires manual bagging. Operators must manually sleeve the PE/PVC film bag onto the mattress before the machine executes the compression and rolling cycles.

What types of mattresses are compatible with this packing system?

The system accommodates pocket spring, sponge, latex, memory foam, ordinary spring, and Bonnell spring mattresses. Structural testing is recommended for highly rigid spring units to ensure rolling limits are not exceeded.

How is international shipping and delivery handled for this 10-ton machine?

Delivery typically takes 50 to 60 days. Shipping options include Sea Freight (FCL/LCL) using fumigated export packaging, land transportation for neighboring regions, or multimodal logistics to deliver directly to your factory floor.

Final Conclusion & Recommendations

Integrating the YT-BZ-6B requires alignment of physical footprint, power requirements, and pneumatic systems. This unit is well-suited for expanding operations within mattress factories, automated workshops, and e-commerce supply chains. Under an integrated manufacturing and trade model (工贸一体), customization options exist to modify entry and exit interfaces to align with your existing conveyor systems. Standard payment terms require a 30% advance deposit via T/T, with the remaining balance due before shipment. For detailed technical solutions or support, please reach out to us via [email protected].

About Us

Foshan Yuantian Mattress Machinery Co.,Ltd is a high-tech enterprise founded in 1982, specializing in the R&D, production, sales, and service of mattress machinery. Operating from a 150,000 square meter facility, the company has evolved into a global service provider of complete digital production line solutions. Backed by ISO 9001 quality management certifications, the brand has served prominent furniture manufacturers worldwide, establishing a strong reputation across international markets.