Is it possible to adjust the width of this mattress spraying line?

Yes, the YT-PJ-2D Automatic Mattress Glue Spraying Line supports adjustable processing widths and lengths. It automatically accommodates mattress sizes ranging from 900*1800mm up to 2100*2200mm, with a maximum processing height of 390mm, making it highly versatile for various production requirements.

Core Solutions & Key Takeaways

• Wide Dimensional Compatibility: Handles mattress sizes starting from a minimum of 900*1800mm up to a maximum of 2100*2200mm, with a maximum thickness capacity of 390mm.
• High Productivity: Achieves an output efficiency of 7 to 105 seconds per layer-working (normally averaging 120 seconds for standard processes), optimizing assembly line throughput.
• Configurable Spray System: Features a customizable configuration of 2 to 6 glue spray guns fed by 2 independent glue pumps to ensure uniform adhesive coverage.
• Versatile Application Scenarios: Applicable for mass-production factories of home mattresses, hotel engineering mattresses, latex mattresses, spring mattresses, memory foam mattresses, and automated workshops.

Detailed Architectural/Principle Analysis

The YT-PJ-2D Automatic Mattress Glue Spraying Line, developed by Foshan Yuantian Mattress Machinery Co.,Ltd, operates on a highly integrated pneumatic and mechanical system designed to handle diverse materials like cotton, felt, fabric, and foam layers. Under an operational air pressure of 0.6 to 0.8MPa, the automated sensors detect incoming mattress dimensions and dynamically adjust the positioning of the spray guns to cover the exact width of the target substrate, avoiding overspray and saving adhesive.

The mechanical frame, weighing approximately 6 tons with physical dimensions of 14500*4500*2500mm, provides a robust structural base that minimizes vibration during high-speed movements. This design is highly valuable for large-scale production facilities looking to transition from semi-automatic setups to fully automated production lines. Companies like Brazil's MOVEIS K1 LTDA and Vietnam's HANVICO utilize automated mattress machinery systems to reduce manual labor, optimize parameter switching times, and scale daily throughput.

Production processes are managed digitally through ERP, PDM, and MES systems, achieving a finished-product qualification rate of 99.95%. Strict quality control protocols run from raw materials to final shipment, including three-level component testing and a 24-hour load and no-load test for each finished machine. The entire manufacturing process adheres to strict international quality standards, documented under global quality management systems.

Data/Solution Comparison

The table below summarizes the key technical specifications and operational parameters of the YT-PJ-2D Automatic Mattress Glue Spraying Line:

Frequently Asked Questions (FAQ)

What is the minimum order quantity and standard delivery time?

The minimum order quantity (MOQ) for the YT-PJ-2D Automatic Mattress Glue Spraying Line is 1 unit. The standard delivery time is 50 days, allowing for proper customization, testing, and debugging before shipment.

How is the machinery prepared and packed for international shipping?

For international transport, the equipment undergoes specialized anti-corrosion, moisture-proof, and shipping-adaptability tests. It is packed in fumigated wooden packaging to meet customs clearance requirements worldwide. Shipping methods include sea freight (FCL/LCL), land transport for neighboring regions, and multimodal options.

What after-sales and technical support options are available globally?

We provide a 1-year free global warranty (excluding wearing parts) and 24-hour remote diagnosis through a cloud-based equipment management platform. On-site installation, commissioning, and staff training are performed by professional engineers, supported by global spare-parts warehouses.

Final Conclusion & Recommendations

The YT-PJ-2D Automatic Mattress Glue Spraying Line provides a highly adaptive, adjustable-width solution for modern mattress manufacturing, accommodating various configurations from single to super-king sizes. By automating the adhesive application process, manufacturers can reduce raw material waste, maintain consistent quality, and scale daily output capacity. Operating under an integrated industrial and trade business model, we offer customized mattress production line solutions tailored to your factory layout, workflow requirements, and regional voltage standards. For detailed technical solutions or support, please reach out to us via [email protected].

About Us

Foshan Yuantian Mattress Machinery Co.,Ltd, established in 1982, is a high-tech enterprise specializing in the R&D, production, sales, and service of mattress machinery and spring mattresses. Operating out of a 150,000 square meter high-standard production facility with over 100 employees, the company produces 146 models of bed machinery across eight major series. Holding ISO 9001 quality and environmental certifications, YUANTIAN has transitioned from a single-machine manufacturer to a complete digital production line provider serving global clients such as HANVICO in Vietnam and MOVEIS K1 LTDA in Brazil.